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No, Eric Bana did not improvise the stutter in Mary and Max. The stutter was a scripted trait of his character, Damien Popodopolous, designed by writer-director Adam Elliot to reflect the character's anxiety and the film's theme of imperfection. Due to the nature of stop-motion animation, dialogue is recorded prior to filming, meaning the stutter had to be established during the voice recording sessions to allow animators to lip-sync the puppet. Eric Bana even joked in interviews that the stutter was beneficial because it increased his word count, quipping that he was "getting paid per word."
Based on internal knowledge of the production of Mary and Max (2009), the answer is no, the stutter was not an improvisation by Eric Bana. It was a scripted characteristic of the character Damien Popodopolous.
Here are the specific details regarding the performance and the production:
The writer and director, Adam Elliot, wrote Damien specifically as a character with a profound stutter. The stutter was intended to reflect Damien’s extreme social anxiety and his internal "stuck" nature, serving as a parallel to the various disabilities and mental health conditions explored in the film (such as Max’s Asperger’s Syndrome).
In stop-motion animation (claymation), dialogue is almost always recorded before the animation begins. This is because the animators must match the character's mouth movements (lip-syncing) and physical gestures to the specific phonetics of the audio track.
While Eric Bana may have had some creative freedom in the recording booth to decide how a specific stutter sounded (e.g., which syllables to trip over or how long a pause should be), those choices had to be finalized and locked in before a single frame of Damien was animated. Any "improvisation" would have happened during the initial voice sessions to create the master track that the animators then followed for months.
Eric Bana reportedly took the role very seriously and wanted to avoid making the stutter a "cartoonish" or comedic trope. He worked on a specific type of stutter that felt labored and genuine, focusing on the frustration of the character. He didn't just "stumble" over words; he developed a rhythmic pattern of speech that communicated Damien's struggle to connect with Mary.
Adam Elliot is known for his meticulously detailed scripts (which often include the specific punctuation and "umms" and "ahhs" of his characters). The stutter was a key part of the character's "imperfection," which is a central theme of the film (the idea that "everyone is flawed").
Summary: While Eric Bana provided the specific vocal texture and timing for the stutter, the impediment itself was a deliberate, scripted element designed by Adam Elliot to deepen the character's vulnerability.
In a behind-the-scenes interview, Eric Bana joked that the stutter was great because he was 'getting paid per word' and it increased his word count. This anecdote supports the idea that the stutter was a deliberate, discussed element of the performance.